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CNC MACHINERY FOR DRILLING-PUNCHING-MARKING-NOTCHING-SHEARING OF METAL PROFILES - "HP" SERIES

Code: FIC18
Brand: FICEP

"HP" SERIES : CNC LINE FOR PUNCHING, DRILLING, MARKING, NOTCHING AND SHEARING 


FICEP "HP" series lines are unique CNC multiple process work cells, where a profile enters as a stock length and exits as a complete part, after a combination of programmed processes such as Punching, Driiling, Marking, Notching and Shearing.

These modular lines can have different configurations, both in terms of size and capacity, to address the various fabrication needs in one single pass.

The advanced design and the robustness of the lines are providing flexibility, reliability, simplicity in use allowing at the same time high precision with minimum loss of material.

TECHNICAL FEATURES

PUNCHING UNITS : The lines of "HP" series are equipped with one (1), two (2) or three (3) punching units per flange. Each one is fitted with easy removable punch-holders for quick punch and die change

SHEARING UNIT : Single cut shear with special hold-down systems for utmost shearing precision. All shearing blades are manufactured internally to guarantee best quality and longer tool life

MARKING UNIT : Marking of pieces is possible thanks to the rotating disc marking unit or to the classic drawer-type marking device

FLATS PUNCHING : FICEP "HP" lines can be equipped with a flat processing device, complete with relevant hold-down system

FLATS AND CHANNELS SHEARING : Special shear with quick-change system suitable to receive blades and relevant blade-holders for angles, flats and channels

NOTCHING DEVICE : Standard or Automatic mitering notching units are available to perform a wide selection of notching shapes 

DRILLING UNITS : One (1), two (2) or three (3) drilling units, with automatic tool changer, can be fitted onto FICEP "HP" lines when drill-quality holes are required

MULTI-FUNCTIONS UNIT : Special versa press which allows to set up the line with additional marking-tool, double-punching unit and notching unit

HIGH PERFORMANCE HYDRAULIC POWER PACK : thanks to outstanding improvements to the hydraulic circuits, a considerable reduction in cycle times is obtained with over 20% higher performance

FAST ANGLE FEEDING SYSTEM : high speed carriage with pincher system for fast and accurate angle feeding through the working units

BAR LENGTH DETECTION : thanks to a Laser device positioned on the infeed rollerway it is possible to exactly detect the bar length and position 

IDDLE ROLLS CONVEYORS : Infeed and Outfeed conveyors fitted with iddle rolls for manual profiles handling

ROTATING LOADING SYSTEM : Special system with V-shaped supports for the automatic loading of the angles onto the infeed iddle rolls conveyor

CROSS TRANSFER SYSTEM : All FICEP lines can be configured with infeed and outfeed cross transfer tables to allow Automatic Loading / Unloading of bars and processed pieces

TECH SPECS
CNC PUNCHING AND SHEARING LINE FOR ANGLES - HP    HP10T4    HP12T4    HP16T4    HP16T6    HP20T4    HP20T6    HP25T6

Min. angle size

(410 N/mm²) [mm]

   30x30x3    30x30x3    40x40x4    40x40x4    40x40x4    40x40x4    40x40x4

Max. angle size (410 N/mm²) [mm]

100x100x10 120x120x13 160x160x19 160x160x19 200x200x25 200x200x25 250x250x25

Diameter per flange [no.]

        2         2         2         3         2         3         6

Punching force [kN]

      500       650       800       800      1000      1000      1000

Max. punching diameter [mm]

       32        32        32        32        32        32        32

Shearing force [kN]

     1000      1800      2200      2200      4500      4500      4800

PROCESSES PERFORMED BY THE MACHINE

PUNCHING

DRILLING

MARKING

NOTCHING

SHEARING

ADVANTAGES OF THE LINE

Versatile solution : each model can be configured according to the most diverse production lots and to customer requirement with an affordable investment

Compact frame for easy installation and reduced overall size

Highly precise and accurate processing specifically required in the Transmission Towers field

Extreme robustness to face challenging work schedule in extreme weather conditions

High Performance Hydraulic Power units to better compete in an always more productive environment

Remote diagnosis is possible through a network connection that allows FICEP Service Team to perform routine checks

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