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VALIANT PRO

Code: FIC04
Brand: FICEP

VALIANT PRO represents the latest evolution in beam lines range. This product line is a new three-spindle system for the processing of the complete range of rolled structural steel shape. It can be  combined with a Band-Sawing unit or with a Thermal Coping Robot. These new models are the result of the constant commitment by FICEP engineering Team in addressing the requirements of the world's structural steel fabricators. In addition to the many industry leading innovative designs and features of the other structural steel drilling lines in FICEP range, the VALIANT PRO incorporates several additional unique features and benefits, as described here below.


BASIC FEATURES

New Single or Double pincher arm, with possibility of an auxiliary axis on both arms, is utilized to clamp and push the material forward, ensuring the highest accuracy in processes. The new structure and design has been studied for both the arm and the pincher, which can count on a larger opening and new sensor system.

New independent hydraulic double vice assembly and dual alignement system to improve material clamping. The vice assembly is made of fix jaw (used for reference) and of one CNC controlled mobile jaw.

The auxiliary axis available on each spindle generates an extra stroke, extended to 300 mm, to carry out countless operations by keeping the material clamped in position. This translates into greater flexibility and unequalled productivity. 

The New Powerful Direct Drive spindle, with reduced shape size and longer nose for higher stiffness, delivers 100% of the motor's power to the tool for enhanced drilling performances. It also allows the use of Carbide tools due to the high RPM achived. This heavy duty, yet simple design makes this spindle the most efficient and advanced on the market today.

All three drilling heads, can be equipped with a brand new Automatic Tool change system with 14 positions, which can therefore accomodate in total up to 42 different tools.

Thanks to the auxiliary axis feature, advanced milling operations such as helical milling, pocketing, weld- preparation, slotting and more are available on this model.

When combined with Band-saw, a special device with magnet allows to unload short pieces towards outfeed rollerway or onto the unloading table for short pieces.

When combined with Band-saw or with Thermal Coping Robot, there is no need to add a further CNC unit as the entire system is controlled by a single CNC.

The machine is supplied in accordance with the highest safety standards and regulations.

BROCHURE


AUTOMATIC CNC MULTISPINDLE DRLLING LINE – VALIANT PRO453 VL603 VL1003 VL1103 VL1203 VL2003/6 VL2003/8 VL

Profile size [min mm]

80x10 80x10 80x10 80x10 80x10 200x75 200x75

Profile size [max mm]

450x450 610x450 1015x450 1115x500 1220x610 2030x610 2030x810

Drilling spindle

3 3 3 3 3 3 3

Drilling tools per head [max no.]

6/14 6/14 6/14 6/14 6/14 6/14 6/14

Drilling diameter [max mm]

40 40 40 40 40 40 40

Spindle power [kW]

31 31 31 31 31 31 31

Max. spindle RPM

5000 5000 5000 5000 5000 5000 5000

Spindle sub-axis stroke [mm]

300 300 300 300 300 300 300

Machine weight [kg]

10000 11000 11000 11500 11500 14500 15000

DRILLING

TAPPING

MILLING

HELICAL MILLING

COUNTERSINKING

SCRIBING

MARKING

POCKETING

WELDING PREPARATIONS (ANY KIND OF MILLING)

SLOTTING

BAND SAWING (IN COMBINATION WITH BAND-SAW UNIT)

THERMAL COPING (IN COMBINATION WITH THERMAL COPING ROBOT) 

........AND MANY MORE PROCESSES !!!!!!!

VALIANT PRO represents a new age in FICEP drilling range to all the technological innovations which have been implemented on this model.

The extended 300 mm auxiliary axis available on all three spindles is one of the most important innovation, allowing a wider independent control of each spindle. It is also permits the execution of countless operations such as helical milling, pocketing, weld-prep, slotting etc , besides drilling.

The new sub-axis spindle positioning enables simultaneous drilling on all three surfaces even when the holes are not aligned

The Underside Scribing process is also available due to the new sub-axis spindle positioning which is also permits up to four-side simultaneous scribing operations.

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